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The Best Type of Bearing for Your Application: A Selection Guide

Bearings are versatile in both their function and their applications. Primarily, they enable smooth motion with minimal resistance, friction, heat generation, and direct metal-on-metal contact. They also support machinery radial and axial loads by evenly distributing them across contact surfaces. This all serves to reduce wear, vibration, shock, and energy consumption.

If you’re looking for the proper bearing for applications ranging from automotive, aerospace, and healthcare to general manufacturing and food processing, the team at Emerson Bearing can help. We offer an extensive selection of bearings to assist our clients in diverse industries in finding the optimal bearing for their unique applications. Read on to learn about available bearing varieties, their ideal applications and maintenance, and more.

Types of Bearings

We offer a range of bearing types to support machinery in various industrial applications.

Ball Bearings

Ball bearings often use stainless steel, chrome steel, or ceramic balls as rolling elements to reduce friction and facilitate high-speed movement. They can handle axial and radial loads for greater application, speed, and load type versatility.

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Ball Bearings

Ceramic Bearings

These non-conductive bearings with ceramic balls and ferrous races are advantageous for their enhanced stiffness, capacity for acceleration, and friction reduction compared to steel roller elements. They hold up well against high loads, rapid speeds, and electrical current.

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Ceramic Bearings

Roller Bearings

Unlike ball bearings, roller bearings use cylindrical, spherical, or tapered rolling elements instead of balls to provide smooth, low-friction motion. They typically have greater load capacity and rigidity than ball bearings. The spherical roller style can handle axial loads as well as high radial loads.

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Roller Bearings

Linear Motion Bearings

These bearings enable precise, smooth movement along a linear axis for low friction values and wear in guide rail applications. They’re capable of precision-controlled movement and typically fall into two categories: plain and rolling element linear bearings.

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Linear Motion Bearings

Super Precision Bearings

Supporting radial, axial, or combined loads, these high-performance bearings are the optimal choice for high-speed applications requiring supreme accuracy. Composed of stainless steel, chromium steel, or ceramic materials, super precision bearings are available as ball and roller bearings.

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Super Precision Bearings

Track Rollers

Compatible with tracks and applications combining radial and axial loads, these rollers have ball bearings or tapered roller bearings to enable motion transmission and higher speeds. They also utilize specialty seals against moisture and dirt in extreme environmental conditions.

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Track Rollers

Slewing Ring Bearings

Also known as turntable bearings, these versatile ball or roller bearings with two concentric rings are a good option for low-speed, high-load applications, particularly within large equipment. In addition to load support, they’re also effective at multi-directional power transmission.

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Slewing Ring Bearings

Mounted Units (Mounted Bearings)

Mounted units are comprised of a ball or roller bearing inserted into various types of housings. The housing can be bolted onto machinery and the inner ring can be easily mounted on the shaft with a set screw. A variety of standard housing shapes are available, including flange, pillow, and hangar styles, to suit various applications.

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Mounted Units

Industrial Applications of Bearings

Bearings have applications in all types of industries, though each individual bearing has its ideal uses. Common industrial applications of bearings include:

  • Aggregate, concrete, and mining. These sectors require bearings like transmission and conveyor bearings with a superior capacity for load and the ability to tolerate harsh conditions. They have applications in equipment like vibrating screens, tunnel borers, and bucket wheels.
  • Electric motor repair. Bearing types like deep groove or angular contact ball bearings and cylindrical roller bearings aid in electric motor repair. They’re often found in electric motors for the automotive, aerospace, industrial equipment, HVAC, and appliance industries. Ceramic hybrid bearings and electrical current grounding devices are increasingly being used to extend bearing life.
  • Machine tools. Machine tool bearings have applications in equipment such as machining centers, high-speed spindles, automated screw machines, and water jet equipment. These tools rely on bearings like angular contact bearings, ceramic hybrid spindle bearings, high-precision cylindrical roller bearings, and ball screw support bearings.
  • Marine spares. Options like craft split and split spherical bearings support optimal functionality in marine components like stern shafts, rope guards, sonar equipment, and hydraulic or electronic thrust metering machinery.
  • Material handling. Mast guide, cam follower, double row, and leaf chain bearings facilitate material handling applications. They’re commonly found within forklift trucks, conveyor systems, and heavy cranes.
  • Metal processing. Grooved and roller bearing varieties can assist in metal processing, supporting wire forming and metal recycling applications.
  • Packaging/food processing. Filling plants in the food and beverage processing sectors, for example, utilize options like slewing ring, crossed roller, and four-point contact bearings. Stainless steel bearings and solid-lube are available for increased service life.
  • Plastic processing and forming. Using roller, linear, and thrust ball bearings, among others, this industry facilitates machine part movement in ejector shafts, extrusion gearboxes, and injection, mold clamping, and press cylinders.
  • Power generation. Turbines, generators, compressors, pumps, drives, and more all use bearings to help generate power. The power generation market typically utilizes roller, ball, blade, radial, pillow block, and yaw bearing types.
  • Pulp, paper converting, and printing. Converting and printing processes use a wide range of bearings, including ball bearings, cylindrical and spherical roller bearings, linear bearings, one-way clutch bearings, and free running bearings. They facilitate smooth operations in rollers, slitters, rewinders, and more.
  • Pump, compressor, and oil field. Oil sectors require various ball and roller bearing varieties with high load capacities to operate pumps, compressors, and drives.
  • Recreation. Diverse recreational equipment such as go-karts, ski areas, inline skates, bowling pinsetting machines, and fishing reels make use of ball, roller, and ceramic bearings.
  • Robotics and automation. Automated machinery relies on super precision and linear motion bearings to ensure accurate and repeatable movements for robot arms, conveyor systems, AGVs, and more.
  • Transportation. The transportation industry uses bearings in automobile, railcar, and aircraft components like chassis, drive systems, brakes, and axles. Prime choices are ball bearings and cylindrical or taper roller bearings.
  • Wastewater treatment. Ceramic bearings are one variety with applications in wastewater treatment. Bearings for this sector are useful in valves, drives, pumps, flowmeters, and hydraulic machinery.
  • Wood products. In wood production applications, you might use bearings for log-processing operations or within finished cabinetry. Spherical roller bearings, radial ball bearings, and P53 bearings are good choices for this market.

Factors Influencing Type of Bearing Selection

When choosing bearings for your application, consider the following:

  • Required rotational speed. One way to choose the right bearing type is to identify your application’s rotational speed. For instance, roller bearings are well-suited for low-speed tasks, and ball bearings are ideal for high-RPM applications.
  • Lubrication needs. The appropriate lubrication type for your application depends on its speed. Applications with lower speeds benefit from an oil bath, whereas higher speeds may require grease or even oil misting, should the n*dm value exceed the allowable maximum speed for grease.
  • Bearing rigidity and runout. Evaluating your application’s tolerance for deviations in its runout is also important. For example, ball bearings are best if your application only allows minor fluctuations.
  • Necessary capacity and load for your bearings. Roller bearings can handle heavy loads while ball bearings are better suited to small or average loads. Considering the necessary load capacity for your application will help you choose between these types.

The Bearing Load Capacity

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Maintenance and Lubrication of Bearings

Bearing maintenance and lubrication are both important factors in prolonging the life of your bearings. Regular lubrication with oil or grease minimizes bearing friction and heat generation, while routine inspections help identify general wear and bearing damage early. Ideally, you should have an advanced monitoring system in place to assist in this, enhancing bearing failure detection to ensure timely troubleshooting and maintenance.

New Types of Bearings

The bearing industry continues to innovate to meet the needs of emerging equipment technology in various markets. Emerging bearings and bearing advancements include:

Smart bearings and condition monitoring

Smart bearings and condition monitoring

With integrated sensors to enable performance tracking in real time, these bearings support early detection of any issues for proactive maintenance.

Advanced materials and coatings

Advanced materials and coatings

New bearings are coming on the market with material and coating advancements that improve their resistance to wear and corrosion for better durability in demanding environments.

Sustainable bearing solutions

Sustainable bearing solutions

Manufacturers are emphasizing environmental friendliness in addition to efficiency in their bearing designs

Ceramic hybrid bearings

Ceramic hybrid bearings

These bearings combine ceramic balls with traditional steel races for superior bearing performance.

Choose the Best Type of Bearing With Emerson Bearing

Understanding the optimal bearing for your specific application is helpful in case your project’s engineers happen to spec the incorrect bearing. Emerson Bearing stocks an incredibly wide range of high-quality bearings for various applications, and our team can help you make your selection. Try our product selector tool to simplify your decision-making process, or request a quote today and take the first step in finding the perfect bearings for your business.

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